Compressed Air Leak Survey Checklist
Use this compressed air leak survey checklist on the floor: what to set up before you walk, what to record at each leak, and what to finish after you return — including re-test.
The checklist is capture. It is not leak-detection hardware. If you want the register live while you walk, open the free compressed air leak survey tool on a phone or tablet before you start.
Before the Survey
- Facility / area defined
- Compressor operating conditions recorded
- System pressure recorded
- Operating hours confirmed
- Electricity rate available
- Detection instrument prepared
- Leak tags prepared
- Camera / photo method ready
- Surveyor identified
For Every Leak Found
- Unique leak tag
- Area
- Asset
- Exact location
- Pressure
- Detection method
- Instrument reading
- Estimated leak flow
- Photo / evidence
- Operational impact
- Access difficulty
- Recommended repair
- Repair owner
After the Survey
- Review leak register
- Estimate annual energy loss
- Estimate annual cost opportunity
- Prioritize repairs
- Assign repair owner
- Record completed repair
- Schedule re-test
After the walk, move the tags into a leak register so energy, cost, and queue are calculated from the same list. The Compressed Air Leak Survey Tool is built for that hand-off.
Re-test Checklist
- Leak physically re-tested
- Post-repair flow recorded
- Evidence recorded
- Successful repair marked Verified Closed
- Failed repair returned to repair queue
- Verified savings separated from estimated savings
What Happens After the Checklist?
A checklist is only the capture step. Leak management is not finished when the last tag is written down.
Survey → Register → Repair → Re-test → Report
Miss the register and you cannot prioritize. Miss re-test and you cannot prove savings. Miss the report and maintenance and management are working from different lists.
Turn the Checklist Into a Working Leak Register
Record tagged leaks, estimate annual cost, assign repairs, track re-tests, and export the survey report in the browser.